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This pulverizer has a classifier in the grinding chamber so it can freely adjust the particle size. It is widely used for chemicals, powder coatings, foods, nonferrous metals, and others. It is easy to clean and is suitable for multi-product production |
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NO | TITLE | MATERIAL |
1 | COVER | SUS304 |
2 | HOUSING | SUS304 |
3 | SEPRATOR | SUS304 |
4 | MILL | SKD61 |
5 | FRAME | SUS304 |
6 | BEARING HOUSING | SUS304 |
7 | BUFFLE RING | SUS304 |
8 | SCREW FEEDER | SUS304 |
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CM Series Classifying Mill
It is used to grind a large quantity of low-melting point materials. In order to prevent the materials from being melted by grinding heat, it supplies cooling and dehumidifying air. For final distribution of powder, a ultrasonic screen has been used |
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Description of ACM Pulverizer
ACM means Air Classifying Mill, which is able to adjust the particle size through air classification when grinding. Grinding is done by pin and liner in the grinding chamber, and classification is done by air classifier in the grinding chamber |
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Structure of ACM Pulverizer
ACM pulverizer is used to make the products of all the industrial fields into minute particles. It is applicable for any of customers' requirements whatever the products to grind are such as chemicals, foods, candies, cookies, minerals, powder coatings, plastics, etc. The mostremarkable part of this ACM pulverizer is elaborate and nice arrangement ofits components. The main motor and the housing are fixed on the steel frame, and the axle is rotated by V-belt. V-belt is located under the frame and it is easy to change a shaft from the lower part |
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Flow of Handling Material and Air
A handling material is put into the pulverizer by table feeder. Air that is absorbed through the inhaling pressure of SUCTION FANDML and a handling material are mixed and grinded between the pin and the liner in the grinding chamber. The grinded powder, along evenly distributed ascending currents, is moved to the air classifier part. At this time, by the rotating speed of the air classifier, the centripetal force and the centrifugal force are created
Powder, influenced by the centripetal force, is absorbed up into the discharge nozzle (6), together with air, and thick particles, influenced by the centrifugal force, can't pass through the classifier so they go back to the grinding zone (8) to be grinded again. In order to make the particle size smaller, rotational frequency of the air classifier should be increased. At this time, in order to prevent the phenomenon of bottle-neck in the pulverizer, the speed of feeding a handling material into the pulverizer should be lowered |
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Pulverizing
ACM pulverizer works based on the principle of impact grinding. It uses a wing that revolves at over 90m/sec. Grinding of particles is done by the material's being crashed against the rotating pin (8) and the fixed liner (3) |
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Classifying
The special feature of ACM pulverizer is the classifier wheel (5). By two opposite forces (the centripetal force and the centrifugal force) and mass difference of material particles, it classifies large particles and small ones. The limit for classification is set by adjusting the speed of revolution of the classifier, and the limit is possibly adjusted even while grinding |
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Application |
| ● Powder coatings ● Wax and low-melting point materials ● Various resins ● Agricultural chemicals, insecticides, etc ● Dyes and paints ● Foods ● Medicines ● Various chemicals |
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Classifying
The special feature of ACM pulverizer is the classifier wheel (5). By two opposite forces (the centripetal force and the centrifugal force) and mass difference of material particles, it classifies large particles and small ones. The limit for classification is set by adjusting the speed of revolution of the classifier, and the limit is possibly adjusted even while grinding |
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Feature
● Grinding and classifying are done at the same time so it is easy to change the target particle size
● Its design is simple so it is easy to operate and clean
● Temperature rise is very small in spite of continuous grinding
● Particle distribution curve is immediately made after grinding so satisfactory particle sizes can be obtained
● It doesn't make serious noises, dusts, and arsenic acid so working environment is good
● Excessive grinding is prevented so grinding efficiency is very high
● For any others than low-melting point materials, it is possible to supply hot air to not only grind them,
but also dry simultaneously |
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Adjustment of Particle Size
The following chart will help you understand the process of adjusting the particle size |
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Basic Process The following chart will help you understand the process of adjusting the particle size |
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Example of Particle Size
The following chart will help you understand the process of adjusting the particle size |
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SIZE | PASS | CHAN |
1408 | 100.00 | 0.00 |
1291 | 100.00 | 0.00 |
1184 | 100.00 | 0.00 |
1096 | 100.00 | 0.00 |
9 | 100.00 | 0.00 |
91 | 100.00 | 0.00 |
837.2 | 100.00 | 0.00 |
767.7 | 100.00 | 0.00 |
704.0 | 100.00 | 0.00 |
645.6 | 100.00 | 0.00 |
592.0 | 100.00 | 0.00 |
542.9 | 100.00 | 0.00 |
497.8 | 100.00 | 0.00 |
456.5 | 100.00 | 0.00 |
418.6 | 100.00 | 0.00 |
383.9 | 100.00 | 0.00 |
352.0 | 100.00 | 0.00 |
322.8 | 100.00 | 0.00 |
296.0 | 100.00 | 0.06 |
271.4 | 99.94 | 0.09 |
248.9 | 99.85 | 0.10 |
228.2 | 99.75 | 0.13 |
209.3 | 99.62 | 0.15 |
191.9 | 99.47 | 0.16 |
176.0 | 99.31 | 0.15 |
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SIZE | PASS | CHAN |
161.4 | 99.16 | 0.15 |
148.0 | 99.01 | 0.17 |
135.7 | 98.84 | 0.17 |
124.5 | 98.67 | 0.16 |
114.1 | 98.51 | 0.18 |
104.7 | 98.33 | 0.27 |
95.96 | 98.06 | 0.39 |
88.00 | 97.67 | 0.55 |
80.70 | 97.12 | 0.87 |
74.00 | 96.25 | 1.39 |
67.86 | 94.86 | 2.26 |
62.23 | 92.60 | 3.54 |
57.06 | 89.06 | 5.09 |
52.33 | 83.97 | 6.95 |
47.98 | 77.02 | 8.38 |
44.00 | 68.64 | 9.33 |
40.35 | 59.31 | 9.44 |
37.00 | 49.87 | 8.70 |
33.93 | 41.17 | 7.59 |
31.11 | 33.58 | 6.14 |
28.53 | 27.44 | 4.88 |
26.16 | 22.56 | 3.79 |
23.99 | 18.77 | 2.95 |
22.00 | 15.82 | 2.36 |
20.17 | 13.46 | 1.93 |
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SIZE | PASS | CHAN |
18.50 | 11.53 | 1.64 |
16.96 | 9.89 | 1.43 |
15.56 | 8.46 | 1.29 |
14.27 | 7.17 | 1.19 |
13.08 | 5.98 | 1.10 |
12.00 | 4.88 | 1.00 |
11.00 | 3.88 | 0.90 |
10.09 | 2.98 | 0.79 |
9.250 | 2.19 | 0.66 |
8.482 | 1.53 | 0.53 |
7.778 | 1.00 | 0.41 |
7.133 | 0.59 | 0.30 |
6.541 | 0.29 | 0.19 |
5.998 | 0.10 | 0.10 |
5.550 | 0.00 | 0.00 |
5.044 | 0.00 | 0.00 |
4.625 | 0.00 | 0.00 |
4.241 | 0.00 | 0.00 |
3.889 | 0.00 | 0.00 |
3.566 | 0.00 | 0.00 |
3.270 | 0.00 | 0.00 |
2.999 | 0.00 | 0.00 |
2.750 | 0.00 | 0.00 |
2.522 | 0.00 | 0.00 |
2.312 | 0.00 | 0.00 |
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SIZE | PASS | CHAN |
2.121 | 0.00 | 0.00 |
1.945 | 0.00 | 0.00 |
1.783 | 0.00 | 0.00 |
1.635 | 0.00 | 0.00 |
1.499 | 0.00 | 0.00 |
1.375 | 0.00 | 0.00 |
1.261 | 0.00 | 0.00 |
1.156 | 0.00 | 0.00 |
0.060 | 0.00 | 0.00 |
0.972 | 0.00 | 0.00 |
0.892 | 0.00 | 0.00 |
0.818 | 0.00 | 0.00 |
0.750 | 0.00 | 0.00 |
0.688 | 0.00 | 0.00 |
0.630 | 0.00 | 0.00 |
0.578 | 0.00 | 0.00 |
0.530 | 0.00 | 0.00 |
0.486 | 0.00 | 0.00 |
0.446 | 0.00 | 0.00 |
0.409 | 0.00 | 0.00 |
0.375 | 0.00 | 0.00 |
0.344 | 0.00 | 0.00 |
0.315 | 0.00 | 0.00 |
0.289 | 0.00 | 0.00 |
0.265 | 0.00 | 0.00 |
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Photograph for Reference |
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It is applied to grind resins. In order to prevent a drop of the grinding efficiency by rise of air temperature in summer,it has employed a cooling unit so the operator can set desirable temperature and humidity of air to supply. (i.e.:15℃ x RH65%) |
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ACM10 SERIES |
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It is applied to scatter a secondary cell material. The particle size of the secondary cell material is average 5㎛ , but it sometimes lumps in the process of drying. ACM10 Series is used to scatter this lump under the condition that this round particle is maintained |
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Reference Data |
MATERIAL | FINENESS | ACM10 | ACM30 | ACM60 |
Kg/hr |
Coal | 325mesh | 400 | 1300 | 2500 |
Copper oxide | 325mesh | 370 | 1100 | 2200 |
Limestone | 100mesh | 450 | 1200 | 2400 |
Limestone | d97 30㎛ | | 200 | |
Limestone | d83 76㎛ | 800 | 2400 | 4800 |
Phenolic resin | 200mesh | 200 | 600 | 1200 |
Phenolic resin | d90 30㎛ | | | 870 |
Corn flour | 325mesh | 110 | 350 | 700 |
Silica | d50 7~10㎛ | | | 600 |
Pigment | d99 18㎛ | | 350 | |
Coating powder | d99 90㎛ | | 150 ~ 250 | 600 ~ 1000 |
Sulphur | d99 63㎛ | | 150 | |
Silica gel | d99.9 200㎛ | | 180 | |
Soy protein | d99 93㎛ | | | 1000 |
Soy protein | d97 44㎛ | 40 | 120 | 240 |
Talc | d99 20㎛ | | | 700 |
Toner | d50 25㎛ | | | 120 |
Sugar medium | 200mesh 98% | 270 | 700 | 1400 |
Sugar fine | 325mesh 99% | 170 | 400 | 750 |
Active alumina | d98 44㎛ | 200 | 610 | 1220 |
Alumina catalyst | d50 5~10㎛ | 120 | 330 | 600 |
Kaolin | d99 53㎛ | 90 | 230 | 450 |
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